Investment-ready decarbonization pathways for low-carbon steel

Discover how 12 pathways compare on cost, abatement, and readiness so you can invest with confidence.

THE WORLD’S TOP COMPANIES WORK WITH PRESCOUTER

At a glance outcomes

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pathways modeled for emissions, cost, scalability
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pathways prioritized (TRL ≥7)

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carbon-capture providers mapped (38 technologies, 7 types)
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economic models built with real-world data
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steelmakers & startups benchmarked; 3 SME interviews
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unified near- and long-term investment roadmap

The challenge

A global investment firm needed a decision-grade map of low-carbon steel pathways to allocate multi-billion-dollar capital, prioritizing TRL 8–9 options by abatement cost and CO₂ impact. Without a rigorous benchmark, they risked funding projects that miss climate and return targets.

Our approach

1

Define scope and key decisions

We began by aligning with the client on the exact investment questions that needed answers. This clear scope narrowed the analysis to decarbonization pathways with high readiness, measurable abatement, and relevance to large-scale steel operations. As a result, the study delivered decision-grade insights for billion-dollar capital planning, avoiding broad or theoretical outcomes.

2

Build LCOS and emissions model

To ensure a fair comparison, our team developed a detailed Levelized Cost of Steel (LCOS) and emissions model. It applied standardized CAPEX, OPEX, fuel inputs, and COâ‚‚ intensity factors across all 12 pathways. This consistent framework allowed us to plot a Marginal Abatement Cost Curve (MACC), pinpointing the most cost-efficient and high-impact strategies.

3

Landscape technologies and map providers

We mapped the broader technology ecosystem to pinpoint actionable opportunities for the client. The landscape featured 36 carbon capture providers spanning 38 technologies across seven distinct categories. This analysis equipped investors with a vetted pool of partners for pilots or scaling, each backed by detailed risk assessments.

4

Validate with SMEs

Through in-depth interviews with leading experts in steelmaking, carbon capture, and industrial decarbonization, critical insights emerged. The discussions revealed gaps where vendor claims diverged from real-world performance. This ensured the final roadmap was grounded in accurate and actionable intelligence.

5

Prioritize and deliver roadmap

We combined modeling outputs, vendor mapping, and expert insights into a phased investment roadmap. Pathways were organized into three categories: immediate deployments, transitional options, and long-term plays. This framework gave the client a clear, actionable plan to deploy capital strategically and balance short-term impact with long-term advantage.

Our approach

1
Define scope and key decisions
2
Build LCOS and emissions model
3
Landscape technologies and map providers
4
Validate with SMEs
5
Prioritize and deliver roadmap

Define scope and key decisions

To ensure actionable results, we first aligned with the client on the exact investment questions that required answers. This helped narrow focus to decarbonization pathways with high readiness (TRL 7–9), measurable abatement potential, and relevance to large-scale steel operations.

By setting clear parameters upfront, the analysis remained precise and investment-focused, providing decision-grade insights for billion-dollar capital allocations and avoiding the pitfalls of overly broad or theoretical studies.

Key findings

We built a Marginal Abatement Cost Curve, identifying cost-efficient and high-impact pathways.
Marginal abatement cost curve
Natural gas DRI + EAF + CCS emerged as the most cost-effective pathway, delivering 85% emissions reduction at $45/tonne abated.
Three pathways (A, B, C) achieved TRL 8-9 readiness with deployment timelines under 24 months for existing facilities.

Green hydrogen pathways show 95% abatement potential but require $2.5B+ CAPEX and 5-7 year development cycles.

Retrofitting existing blast furnaces with carbon capture offers the lowest-risk transitional approach at $65/tonne COâ‚‚.

Regional variations in electricity costs create 40-60% LCOS differences, making geography critical for pathway selection.

Pathways were grouped into immediate, transitional, and long-term plays to guide staged investment decisions.

Exclusive strategic recommendations

Pathway groups

Deploy Now

Mature, cost-efficient, infrastructure-ready

 

(Pathways A, B, C)

Bridge the Gap

Viable, mid-term, adaptable, moderate abatement

 

(Pathways D, E, F)

Position for the Future

High abatement, currently high cost or low TRL

 

(Pathways G, H, I, J)

PreScouter recommended:

What our client gained

Clear ranking of 12 decarbonization pathways by cost and readiness.
Phased investment roadmap for immediate and long-term opportunities.
Vetted shortlist of 36 CCUS providers ready for engagement.
Data-backed strategy to meet emissions targets cost-effectively.
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"To have PreScouter on our team is like having an infinite number of experts in every imaginable area of research."
Inna Maltseva - Senior Principal Scientist, R&D, CooperVision
"Any time we need unbiased perspective on the subject, PreScouter delivers consistent superior quality intel on our tight timelines."
Vlad Zaitsev - Director of Strategic Insights & Analytics, Abbott
"The technical depth at which PreScouter conducts their research is impressive when compared to other consulting firms."
Avi Robbins - President, Porex Life Sciences Institute & AG Industries, Filtration Group
"We found PreScouter to be an agile team that quickly uncovered viable alternative techs and raw materials to evaluate further."
John Clarke - Director of Photochromic Solutions & Systems, Transitions Optical
"They provided reports with an appropriate amount of detail to explain the technology to someone unfamiliar with it."
Kendall Sampson-Kitzul - Applied Process Technology Engineer, Mosaic
"PreScouter was able to compile and analyze a large amount of information related to our project and present it in an organized fashion."
Luis Figueroa - Research and Development Engineer, Flowserve
"I think right now this is the most cost effective research expenditure we have going like this"
Alex Gafford - VP Research & Development, CharBroil

Start your decarbonization journey

Steel decarbonization decisions cannot wait. Investors and operators who move now secure access to the most cost-efficient, high-readiness pathways—while competitors risk stranded assets and rising compliance costs.

We help you move from insights to measurable action in simple four steps:

1

Get a ranked roadmap

Receive a clear comparison of all steel decarbonization pathways by cost, abatement, and readiness.
Know exactly which options to deploy now, bridge mid-term, and plan for the future.

2

Access vetted partners

Tap into a curated list of CCUS providers, already screened for maturity and fit.
Save time and avoid chasing unproven or incompatible solutions.

3

Align strategy with impact

Use our MACC and LCOS models to back every decision with hard data.
Build confidence with your leadership and investment committees.

4

Move from compliance to value creation

Turn regulatory pressure into a competitive advantage.
Position your business as a first mover in low-carbon steel.

Book Your Free Consultation

Get your customized decarbonization roadmap delivered in weeks, not months.

Download the Case Study

See how we helped a global investment firm make confident decarbonization decisions.

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