Case Study · Technology Landscape

Repurposing polymers for high-capacity anodes.

A polymer solutions company wanted to know whether existing commercial polymers could solve the swelling problem in high-capacity battery anodes. We mapped today's binders, screened 79 candidates and shortlisted 6 worth testing.

The Client

The client specializes in polymer-based solutions for high-performance applications. It wanted to see whether polymers already sold into other industries could become binders for next-generation battery anodes.

The Challenge

Contain anode swelling.
Find binders that already exist.

High-capacity anode materials expand during charge and discharge, which can cause cracking or delamination. Prescouter was asked to map current binders and assess which commercial polymers from other industries could be repurposed.

  • Today's binders

    Current landscape

    The chemical and physical properties of binders already used in battery applications.

  • Market signals

    Real-world adoption

    Which battery-marketed products manufacturers actually buy, based on import and export data.

  • New candidates

    Cross-industry polymers

    Commercial polymers with the right chemistry but no known use in batteries.

Our Approach

Screening polymers through data analysis and expert input.

Product mapping
33commercial binders

Map the incumbents

We identified 33 commercial binder products and analyzed trade data to see which ones battery manufacturers actively purchase.

Candidate screening
79polymers screened

Look beyond batteries

We screened 79 polymers with relevant chemistry but no known battery use, then profiled 25 against technical and scalability criteria.

Expert interviews
4subject matter experts

Test the criteria

Interviews with industry professionals and an academic expert, who also joined a client call, clarified selection criteria and current binder challenges.

The Outcome

A shortlist ready for testing.

Prescouter defined 10 design criteria for new binder polymers and shortlisted 6 commercial polymers that meet most requirements and show strong potential for testing and industry collaboration.

  • Criteria

    10 design criteria

    A clear set of requirements for developing new polymers as anode binders.

  • Shortlist

    6 commercial polymers

    Candidates that meet most requirements and are ready for lab evaluation.

  • Partners

    Routes to collaboration

    Products with strong potential for testing alongside their manufacturers.

The next battery binder may already be on the market. It just has not been sold to the battery industry yet.

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