Case Study  ·  Technology Scouting

Separating clay from ore with less water.

A global mining company wanted to replace conventional wet scrubbers in ore and clay separation. We scouted dry and low-water technologies, vetted vendors and moved the most promising into site visits and pilot tests.

The Client

The client is a global player in the mining industry. It wanted a dry or low-water process that would cut drying energy, cost and carbon footprint.

The Challenge

Water is costly.
Separate it dry.

Prescouter was asked to build a landscape of clay separation technologies that could replace wet scrubbers, using no added water or only 5 to 10% water.

  • Water

    Dry or low-water

    No water, or 5 to 10% at most.

  • Energy

    Lighter drying phase

    Less energy spent on drying.

  • Carbon

    Smaller footprint

    Lower cost and emissions.

Our Approach

From desk research to pilot tests.

Technology scan
40+solutions identified

Scan the field

We covered established providers, startups and academic research using case studies and technical papers.

Vendor outreach
4intelligence briefs

Vet the vendors

We gathered details on business models, capability and scalability, and set up client meetings.

Pilot testing
Onsitevisits and sample tests

Test with real ore

We visited promising vendors and sent ore samples to earlier stage providers for pilot testing.

The Outcome

Ore samples in hand, partners in sight.

Prescouter completed 4 intelligence briefs and identified more than 40 potential solutions, giving the client a roadmap for technology adoption and partnerships. Onsite visits assessed commercial technologies, and ore samples went to earlier stage providers for pilot testing.

  • Scan

    40+ solutions

    Established and emerging options.

  • Visits

    Onsite assessments

    Commercial technologies seen in action.

  • Pilots

    Ore sample testing

    With earlier stage providers.

Water-free processing can cut energy use at the source. Real ore tests are the fastest way to separate promise from proof.

Let’s Talk

Could your process run with less water?

Scan the field, vet the vendors and test with your own material. Wherever you’re starting from, we’ll help you get there.

Or email [email protected]

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